Roto-Shuttle Cell Brazer

      RS^TM Roto-Shuttle Cell Brazer

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STANDARD FEATURES  

MECHANICAL

¨       Two-station Rotary Actuator allows operator to load a part while one is brazing

¨       Hood with Lexan Enclosure and inspection lamp

¨       Rigid welded frame with enclosure panels and floor leveling pads

¨       Heavy-duty stainless steel water trough

¨       Selectable torch oscillation system for even heat distribution

¨       Selectable rotational system to turn the fixture horizontally 180 degrees

¨       Quick-change tooling and gas manifolds

¨       Centrally located utilities facilitates lockout/tagout procedures

¨       Machine coated with corrosion-resistant paint

ELECTRICAL

¨       Light Curtains for operator safety

¨       Programmable Logic Controller

¨       Digital Operator Interface including Automatic Message Display

¨       Failure Diagnostic and Preventative Maintenance System

¨       NEMA 4/12 Electrical Enclosure

¨       110 VAC power

¨       All logic controls 24 Volt DC

¨       Light tower for monitoring machine status

¨       Self-teach program

HEAT SYSTEM

    GAS & AIR COMBUSTION SYSTEM

      ¨       Electronic Variable Blower Gas/Air Combustion System

      ¨       Hi/Lo Burner Control System for fuel conservation

      ¨       Gas flow meter and manometer

      ¨       Timed Igniter Wand

      ¨       All stainless steel torches, fittings, and tubing

  GAS & OXYGEN COMBUSTION SYSTEM

      ¨       Gas/Oxygen mixing system

      ¨       Hi/Lo Burner Control System for fuel conservation and to prolong fixture life

      ¨       Gas and oxygen flow meters

      ¨       All stainless steel fittings and tubing

      ¨       Flash back arresters

      ¨       Gas and Oxygen line regulators

  INDUCTION SYSTEM

      ¨       Custom designed power supplies and coils for your application

PROCESS

¨       Repeatable machine-controlled automated brazing process

¨       Operator-controlled production rate

¨       Process controllable through Digital Operator Interface 

¨       Thermally adjustable heat stations

¨       Post-braze adjustable air and water cooling

¨       Long life stainless steel tooling designed for thermal resistance and error-proof loading

GENERAL

¨       A one-day trial run, acceptance and training of your representatives in our facility is included

¨       Machine Manuals including electrical, gas system, and utilities schematics are provided

¨       Tooling/Fixture drawings, spare parts lists, and program logic is included

OPTIONAL FEATURES

¨       Automatic and Semi-Automatic Dispensable Flux Applicator Systems

¨       Automatic Filler Alloy Wirefeed Systems with protective spool covers

¨       Alloy consumption indicator

¨       Alloy low level warning indicator

¨       External Oxidation-Reduction Gasflux^® Injection System

¨       Nitrogen purge system

¨       Infrared High Temperature Optical Pyrometer System

¨       Optical Pyrometer Safety System to determine final part temperature

¨       Heavy-duty stainless steel exhaust hood and frame with operator inspection light

¨       Exhaust flow sensor (for Canadian Certification)

¨       Exhaust temperature sensor (for Canadian Certification)

¨       Corrosion-Resistant Wastewater Reservoir and Sump Pump System

¨       Temperature-controlled recirculating quench water system

¨       Heavy-duty stainless steel material holding trays