Robotics

      Robotics and Induction

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STANDARD FEATURES

MECHANICAL

¨       Rigid welded frame with enclosure panels and floor pads

¨       Heavy-duty stainless steel water trough

¨       Heavy-duty stainless steel covered aluminum tooling plate

¨       Centrally located utilities facilitates lockout/tagout procedures

¨       Machine coated with corrosion- resistant Safety Blue paint

ELECTRICAL

¨       Programmable Logic Controller

¨       Digital Operator Interface including Automatic Message Display

¨       Failure Diagnostic System

¨       Diagnostic Preventative Maintenance System

¨       NEMA 12 Electrical Enclosure

¨       240/480 VAC power

¨       All logic controls 24 Volt DC

¨       Light tower for monitoring machine status

HEAT SYSTEM

  GAS & AIR COMBUSTION SYSTEM

      ¨       Electronic Variable Blower Gas/Air Combustion System

      ¨       Hi/Lo Burner Control System for fuel conservation

      ¨       Gas flow meter and manometer

      ¨       Timed Igniter Wand

      ¨       All stainless steel torches, fittings, and tubing

  GAS & OXYGEN COMBUSTION SYSTEM

      ¨       Gas/Oxygen mixing system

      ¨       Hi/Lo Burner Control System for fuel conservation and to prolong fixture life

      ¨       Gas and oxygen flow meters

      ¨       All stainless steel fittings and tubing

      ¨       Flash back arresters

      ¨       Gas and Oxygen line regulators

  INDUCTION SYSTEM

¨       Custom designed power supplies and coils for your application

PROCESS

¨       Repeatable machine-controlled automated brazing process

¨       Machine-controlled production rate

¨       Electronically adjustable heat stations

¨       Post-braze adjustable air and water cooling

¨       Long life stainless steel tooling designed for thermal resistance and error proof loading

GENERAL

¨       A one-day trial run, buy-off, and training of your representatives in our facility is included.

¨       Machine Manuals including electrical, gas system, and utilities schematics

¨       Tooling/Fixture drawings, spare parts lists, and program logic included

OPTIONAL FEATURES

¨       Multi-tiered Process Stations

¨       Automatic Dispensable Flux Applicator Systems

¨       Automatic Filler Alloy Wirefeed Systems with protective spool covers

¨       Alloy consumption indicator

¨       Alloy low level warning indicator

¨       External Oxidation-Reduction Gasflux^® Injection System

¨       Infrared High Temperature Optical Pyrometer System

¨       Optical Pyrometer Safety System to determine final part temperature

¨       Sliding/removable Lexan^® Door Enclosure System including overhead  Fluorescent Inspection Light and Halogen Setup Lamp

¨       16 gauge stainless steel exhaust hood

¨       Exhaust flow sensor (for Canadian Certification)

¨       Exhaust or machine enclosure temperature sensor (for Canadian Certification)

¨       Corrosion Resistant Wastewater Reservoir and Sump Pump System

¨       Temperature-controlled recirculating quench water system

¨       Nitrogen part purge system

¨       Heavy-duty stainless steel material holding trays