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Automation

CMSRBTM Custom Multi-Station Rotary Brazer with Automation

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Key Benefits

In addition to standard brazing equipment, we can customize your equipment to include features such as Automatic Pick and Place Loading and Unloading, Bowl and Tube Feeding Operations, Drilling and Bending Operations, Conveyor Systems and many other custom options.  We work closely with companies such as T-Drill, Wayne Trail, Moorefeed, and others to integrate their equipment into ours so we can deliver a completely hands-free work cell.

STANDARD FEATURES

MECHANICAL

¨       Rigid welded frame with enclosure panels and floor pads

¨       Full stainless steel machine deck cover

¨       Heavy-duty electronically controlled cam index system

¨       Heavy-duty stainless steel water trough

¨       Heavy-duty stainless steel-covered aluminum tooling plate

¨       Centrally located utilities to facilitate lockout/tagout procedures

¨       Machine coated with corrosion-resistant Safety Blue paint

ELECTRICAL

¨       Programmable Logic Controller

¨       Digital Operator Interface including Automatic Message Display

¨       Failure Diagnostic System

¨       Diagnostic Preventative Maintenance System

¨       NEMA 12 Electrical Enclosure

¨       240/480 VAC power

¨       All logic controls 24 Volt DC

¨       Light tower for monitoring machine status

HEAT SYSTEMS

  GAS & AIR COMBUSTION SYSTEM

      ¨       Electronic Variable Blower Gas/Air Combustion System

      ¨       Hi/Lo Burner Control System for fuel conservation

      ¨       Gas flow meter and manometer

      ¨       Timed Igniter Wand

      ¨       All stainless steel torches, fittings, and tubing

  GAS & OXYGEN COMBUSTION SYSTEM

      ¨       Gas/Oxygen mixing system

      ¨       Hi/Lo Burner Control System for fuel conservation and to prolong fixture life

      ¨       Gas and oxygen flow meters

      ¨       All stainless steel fittings and tubing

      ¨       Flash back arresters

      ¨       Gas and Oxygen line regulators

  INDUCTION SYSTEM

      ¨       Custom designed power supplies and coils for your application

PROCESS

¨       Repeatable machine-controlled automated brazing process

¨       Machine-controlled production rate

¨       Brazing Station adjustable from Digital Operator Interface

¨       Thermally adjustable preheat stations

¨       Post-braze adjustable air and water cooling

¨       Long life stainless steel tooling designed for thermal resistance and error proof loading

GENERAL

¨       A one-day trial run, buy-off, and training of your representatives in our facility is included.

¨       Machine Manuals including electrical, gas system, and utilities schematics

¨       Tooling/Fixture drawings, spare parts lists, and program logic included

OPTIONAL FEATURES

¨      Multi-tiered Process Stations

¨      Automatic Pick and Place Loading and Unloading

¨      Bowl Feeding Operations

¨      Tube Feeding Operations

¨      Drilling Operations

¨     Bending Operations

¨     Conveyor Systems

¨      Automatic Dispensable Flux Applicator Systems

¨      Automatic Filler Alloy Wirefeed Systems with protective spool covers

¨      Alloy consumption indicator

¨      Alloy low-level warning indicator

¨      External Oxidation-Reduction Gas Flux Injection System

¨      Infrared High Temperature Optical Pyrometer System

¨      Optical Pyrometer Safety System to determine final part temperature

¨      Sliding/removable Lexan Door Enclosure System

¨      Fluorescent Inspection Light and Halogen Setup Lamp

¨      16 gauge stainless steel exhaust hood

¨      Exhaust flow sensor (for Canadian Certification)

¨      Exhaust or machine enclosure temperature sensor (for Canadian Certification)

¨      Corrosion Resistant Wastewater Reservoir and Sump Pump System

¨      Temperature-controlled recirculating quench water system

¨      External Oxidation-Reduction Gasflux® Injection System

¨      Nitrogen part purge system

¨      Heavy-duty stainless steel material holding trays

Precision Engineered Systems

225 Fentress Blvd., Daytona Beach, FL  32114 USA

Phone: 386-238-5886 - Toll Free: 888-272-0464 - Fax: 386-238-7997

Email: sales@brazingsystems.com

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See Precision Engineered Systems, on MacRae's Blue Book

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